Proper Compressor Handling – Precautions in an Operation Site
A compressor is known to be one of today’s most versatile tools, and it operates based on a simple principle: squeezing a volume of air into a smaller space to increase its pressure. A compressor is essential for operations that require a constant supply of pressurised air, but if handled inappropriately, it can cause machine malfunctions and may even lead up to an accident.
Before operating a compressor, be sure to understand operational safety and abide by the correct handling. Here are 5 safety precautions you should take in an operation site.
Deployment Planning
Make sure to establish deployment planning before any operation. Ideally, the compressor should be placed near users to streamline the air flow path. The farther the air has to travel, the more pressure loss from piping. Also, reduce bends and angles in the flow path to avoid friction in the compressed air; which can heat up and wear out parts – resulting in a lower pressure upon delivery.
Ambient Temperature and Humidity Environment
Water condensation is a natural occurrence and by-product of compressing air. The amount of water produced by a compressor is dependent on the moisture content of ambient air in a given environment. Therefore, operating in a higher ambient temperature and humidity environment will produce more water vapour within the compressed air system. If left unattended, the accumulated water can cause components to rust, damage the air compression system and jeopardise your operation.
Ambient Air intake
Ensuring access to clean air is often neglected during operation. The compressor’s air intake must be clean and free of solid contaminants. Although filters are capable of eliminating most of the particles that enter the compressor, this would also require a higher frequency of maintenance. If the replacement of filters is overlooked, it will result in performance deterioration of the compressor and also wear and tear on the internal parts.
Adequate Space for Servicing
The compressor should always be accessible for servicing. As a rule of thumb, do allow a minimum of three-foot radius around the unit to provide ease of inspection and maintenance. Allowing doors on any side of the compressor to open fully will ensure a higher safety level for operators while performing their duties in an efficient and orderly manner – avoiding collision and injuries.
Explosive and Flammable Substances
It is of utmost importance to avoid explosive or flammable substances in an operation site because when operating high-powered machinery such as the compressor, heat will be generated – making it susceptible to fires. It could result in catastrophic consequences, causing injuries or death of workers and others, as well as significant damage to property.
In this article, we have identified and explained the different precautions in an operation site. If you have more questions regarding compressor handling or any operation related questions, feel free to contact us to address your concerns.