Overview
A compressor is recognised as one of today’s most versatile tools, operating based on a simple principle: compressing a volume of air into a smaller space to increase its pressure. A compressor is essential for operations that require a constant supply of pressurised air, but if handled inappropriately, it can cause machine malfunctions and may even lead to an accident. Before operating a compressor, ensure you understand operational safety and follow the correct handling procedures. Here are 5 safety precautions you should take at an operation site.
Deployment Planning
Ensure that deployment planning is established before any operation. Ideally, the compressor should be placed near users to streamline the air flow path. The farther the air has to travel, the greater the pressure loss due to piping. Additionally, minimise bends and angles in the flow path to reduce friction in the compressed air, which can cause overheating and wear on parts, resulting in lower pressure upon delivery.
Ambient Temperature & Humidity Environment
Water condensation is a natural occurrence and by-product of compressing air. The amount of water produced by a compressor is dependent on the moisture content of the ambient air in a given environment. Therefore, operating in a higher ambient temperature and humidity environment will produce more water vapour within the compressed air system. If left unattended, the accumulated water can cause components to rust, damage the air compression system and jeopardise your operation.
Ambient Air intake & Adequate Space for Servicing
Ensuring access to clean air is often neglected during operations. The compressor’s air intake must be clean and free of solid contaminants. Although filters are capable of eliminating most particles that enter the compressor, this also requires a higher frequency of maintenance. If the replacement of filters is overlooked, it will result in performance deterioration of the compressor and also wear and tear on the internal parts.
The compressor should always be accessible for servicing. As a general rule, allow a minimum of a three-foot radius around the unit to facilitate ease of inspection and maintenance. Allowing doors on any side of the compressor to open fully will ensure a higher level of safety for operators while performing their duties in an efficient and orderly manner, thereby avoiding collisions and injuries.
Explosive and Flammable Substances
It is of utmost importance to avoid explosive or flammable substances on an operation site because when operating high-powered machinery, such as a compressor, heat is generated, making it susceptible to fires. It could result in catastrophic consequences, causing injuries or death of workers and others, as well as significant damage to property.
In this article, we have identified and explained the different precautions in an operation site. If you have more questions regarding compressor handling or any operation-related questions, feel free to contact us to address your concerns.
